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proper
nouns about application
Bond
In grinding wheels, Bond refers to material used to hold abrasive
grains in place giving shape to the grinding wheel, abrasive stick,
hone, or similar products. Bonding materials can be resins, metal,
and vitrified materials etc. Bonds are critical component of grinding
wheels that helps to distinguish one manufacturer from another.
For coated abrasives bond refers to the resin used to attach abrasive
grains to the backing material.
Grade
Grade is meant to mark part of the standard grinding wheel indicating
the relative hardness of the wheel bond structure. Manufacturers
indicate wheel grade with letters ranging from "A" for
very soft to "Z" for very hard. Since grade depends
upon properties of bond materials, hardness values for one manufacturer
may not correspond directly with similar values from another manufacturer.
Coolant
A traditional name for metalworking fluids used in grinding. Once
thought as primarily a means to cool a workpiece to prevent burn,
research showed that fluids have other functions such as lubrication,
which may be equally or more important than cooling. Hence the
preference for the use the terms metalworking fluids to refer
to fluids used in grinding processes.
Polishing
Polishing refers to the process using very fine abrasive minerals
for little or no material removal where visual appearance is the
primary purpose. Typically, polishing is an art using special
compounds and abrasive products, recent advancements in very fine
grained coated abrasives can produce some polished surface.
Grinding
Grinding refer to the machining with removing material from a
workpiece by using abrasive minerals in a wheel, stone, belt,
paste, sheet, compound, or other abrasive product.
Fine
grinding
Fine grinding is machine tools and a grinding process for precision
grinding of flat and parallel surfaces. A relatively recent development,
fined grinding grew out of lapping technology and free abrasive
machining with the replacement of loose abrasive and lapping compounds
with a bonded grinding wheel. The grinding wheels may be wheel
composed of small pellets of bonded superabrasive grains.
Finishing
Finishing is a measurement of surface characteristics of a workpiece.
Historically finishing is a visual characteristic, recently finish
has become also a functional property of the surface. In common
practices finish is a measure of the average roughness Ra as determined
with a surface profilometer. Contemporary metrology includes a
large number other parameters that are statistically derived to
describe peaks, valleys, lay, bearing area, etc. of the surface
profile.
Lapping
Lapping refers to a material removal process using loose abrasives
and a fluid where parts are processed between two large flat lap
plates to achieve very flat surfaces and extreme fine finishes.
In contrast to grinding and honing, lapping is minimal material
removal, forces are very light and parts move freely between lap
plates. Finishes are measured in micron and nanometer ranges.
The term is also commonly used for processes that produce very
fine finishes using loose abrasive grains. Historically lapping
means a process for the ultimate refinement of geometry or surface
finishes using very fine abrasives to produce extremely accurate
components. The process is being replaced by fine grinding.
Truing
Truing is a process to correct the concentricity and shape of
a grinding wheel. As distinguished from dressing, which removes
bond material to expose fresh abrasive grains, truing is designed
to reduce vibration and produce a uniform cutting rate for the
grinding wheel.
Dressing
As distinct from truing, dressing is a process to remove bond
materials and worn abrasive grains and expose fresh abrasive using
a variety of tools. Though some coated abrasives have sufficient
abrasive and bond to allow for dressing, dressing is primarily
used with bonded abrasives. Diamond tools or a bonded abrasive
stone of aluminum oxide or silicon carbide are the most common
devices used for dressing grinding wheels. Dressing is important
for maintaining control finishes, thermal damage and dimensional
accuracy of workpieces.
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